01
Feed Preparation
Prepare pyrolysis-derived carbon for downstream processing.
RECOVERED CARBON BLACK PROCESSING
Complete rCB Processing Solutions for Industrial Applications
Integrated grinding, classification, pelletizing, conveying and packaging solutions engineered around your process requirements.
Grinding & Classification
Material Handling
Integrated Systems
Engineered for Your Process
Equipment and system integration
THE COMPLETE PROCESS
How Our rCB Processing Solution Works
From pyrolysis-derived carbon to a finished product
02
Pre-Grinding & Metal Separation
Prepare the material and separate residual metal before fine milling.
03
Fine Grinding & Classification
Use an Air Classifier Mill or jet mill to achieve the required fineness.
04
Pelletizing & Drying
Mix, pelletize, dry and cool the material when pelletized rCB is required.
05
Conveying & Storage
Transfer, store and discharge powder or pellets with suitable handling systems.
06
Filling & Dispatch
Weigh, fill and package finished material or load it into bulk tankers.
Every system is customized to the feed material, target particle size, production capacity and final product requirements. Pelletizing and drying are configured where required.
Planning Your rCB Processing Plant?
Talk to our team about your process and equipment requirements.
WHY RATHI ENGINEERING
Engineering Excellence at Every Stage
Reliable equipment and customized engineering solutions for your industrial processing requirements.
Precision Engineering
Engineered equipment designed for process accuracy, dependable operation and consistent performance.
Customized Solutions
Application-specific system configurations tailored to your materials, process and plant requirements.
High-Efficiency Systems
Integrated processing and material handling solutions designed to support efficient plant operation.
Industry Expertise
Process equipment and engineering knowledge across grinding, conveying and powder processing systems.
Reliable After-Sales Support
Support focused on equipment serviceability, maintenance and long-term operating reliability.
INTEGRATED rCB PROCESSING
One engineering partner.
One engineering partner.
Multiple connected process stages.
Bring grinding, classification, pelletizing, drying, conveying, storage, and packaging together in a coordinated plant solution.
Explore the complete process flow
See how the stages work together
THE CHALLENGE
Getting the Right rCB Quality Requires More Than Grinding
Recovered carbon black processing involves several interconnected operations. Variations in feed material, particle size, moisture, material flow, and handling conditions can affect the final product and overall process reliability.
Your processing system needs to do more than reduce particle size. It must support consistent product quality and dependable movement of material throughout the plant.
Inconsistent Particle Size
Achieve better control over the target fineness through suitable grinding and classification.
Difficult Material Flow
Design conveying, storage, and discharge systems around the characteristics of carbon black.
Dust and Material Loss
Integrate suitable enclosed conveying and filling solutions.
Unstable Pellet Quality
Coordinate powder dosing, binder preparation, pelletizing, drying, and screening.
Disconnected Equipment
Bring key process stages together through an integrated engineering approach.
APPLICATIONS & CUSTOMER REQUIREMENTS
Designed Around Your Final rCB Product
Our systems can be configured according to the material characteristics and product specifications required for your application.
Fine & Classified rCB Powders
Processing configurations for recovered carbon black powders with application-specific fineness requirements.
Pelletized Recovered Carbon Black
Pelletizing options designed to support easier handling, transfer, and downstream use where required.
Intermediate Transfer & Storage
Material transfer, storage, and discharge arrangements tailored to process flow and handling needs.
Weighed, Packed & Ready for Dispatch
Weighing, filling, and packaging solutions for bagged products or other suitable dispatch formats.
Integrated Processing Lines
Connected process stages for new plant projects or selected upgrades to existing facilities.
Final suitability depends on material properties, required product specifications, and application-specific testing.
Rathi Engineering Solutions Pvt. Ltd.
Let's Discuss Your rCB Processing Project
Tell us about your recovered carbon black material, target fineness, production capacity, and process requirements. Our team can review your needs and discuss a suitable equipment configuration for your processing application.
- Application-specific equipment discussion
- Grinding and classification solutions
- Material handling and conveying options
Have a project in mind?
Share your requirements with our team.